中国乳业 ›› 2026, Vol. 0 ›› Issue (9): 74-82.doi: 10.12377/1671-4393.26.09.11

• 质量安全 • 上一篇    下一篇

响应面法优化水牛奶离心除菌工艺研究

王大兴, 黄福卫, 韦世名, 文罡   

  1. 广西皇氏乳业有限公司,广西南宁 530007
  • 出版日期:2026-09-25 发布日期:2026-10-23
  • 作者简介:王大兴(1977-),男,黑龙江绥化人,硕士,中级工程师,研究方向为乳制品加工与质量安全;黄福卫(1984-),男,广西南宁人,壮族,本科,中级工程师,研究方向为食品质量安全检测;韦世名(1998-),男,广西柳州人,苗族,本科,研究方向为食品质量安全检测;文 罡(1991-),男,广西桂林人,本科,研究方向为食品质量与安全。

Research on Optimizing the Centrifugal Sterilization Process of Buffalo Milk by Response Surface Method

WANG Daxing, HUANG Fuwei, WEI Shiming, WEN Gang   

  1. Guangxi Huangshi Dairy Co.,Ltd.,Nanning Guangxi 530007
  • Online:2026-09-25 Published:2026-10-23

摘要: [目的]优化水牛奶离心除菌工艺参数,以实现除菌效果并保障产品营养品质。[方法]以水牛奶为原料,采用利乐Bactofuge BBPRX 714H6B-340离心除菌机,选取离心转速(A)、离心温度(B)、排渣周期(C)为影响因素,以芽孢去除率(Y1)、细菌总数去除率(Y2)为除菌评价指标,通过单因素试验确定各因素水平范围,结合Box-Behnken响应面设计(BBD)进行3因素3水平试验,采用Design-Expert 13软件拟合回归模型、分析因素交互作用并求解最优工艺。[结果]最优离心除菌工艺参数为离心转速4 850 r/min、离心温度55.5 ℃、排渣周期19.7 min,在此条件下,芽孢去除率为96.79%,菌落总数去除率为94.76%,实际值与模型预测值相对误差均小于5%,模型拟合度高(R²≥0.98),可靠性强。离心转速与排渣周期对水牛奶除菌效果存在显著协同效应。[结论]该工艺高效、温和,可在保证水牛奶除菌效果的同时,最大限度地保留其天然营养成分,为水牛奶工业化离心除菌生产提供理论依据与技术支撑。

关键词: 水牛奶, 离心除菌, Box-Behnken响应面设计, 工艺优化, 营养品质, Design-Expert 13软件

Abstract: [Objective]To optimize the centrifugal sterilization process parameters of buffalo milk to achieve sterilization effect and ensure the nutritional quality of the product.[Method]Using buffalo milk as the raw material,the Tetra Pak Bactofuge BBPRX 714H6B-340 centrifugal sterilization machine was adopted. The centrifugal speed(A),centrifugal temperature(B)and discharge cycle(C)were selected as the influencing factors. The spore removal rate(Y1)and total bacterial count removal rate(Y2)were used as the sterilization evaluation indicators. Through single-factor experiments,the ranges of each factor levels were determined. Combined with the Box-Behnken response surface design(BBD),a three-factor three-level experiment was conducted. The regression model was fitted using Design-Expert 13 software,the factor interactions were analyzed,and the optimal process was solved.[Result]The optimal centrifugal sterilization process parameters were centrifugal speed of 4 850 r/min,centrifugal temperature of 55.5 ℃,and discharge cycle of 19.7 min. Under these conditions,the spore removal rate was 96.79%,and the total bacterial count removal rate was 94.76%. The relative errors between the actual values and the model predicted values were all less than 5%. The model fitting degree was high(R²≥0.98),and the reliability was strong. There was a significant synergistic effect of centrifugal speed and discharge cycle on the sterilization effect of buffalo milk.[Conclusion]This process was efficient and mild,and it could ensure the sterilization effect of buffalo milk while maximizing the retention of its natural nutritional components. It provided theoretical basis and technical support for the industrial centrifugal sterilization production of buffalo milk.

Key words: buffalo milk, centrifugal sterilization, Box-Behnken response surface design, process optimization, nutritional quality, Design-Expert 13 software

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